Intercell Welding Machine

Intercell Welding Machine

Description

ICW Machine specially designed to high quality intercell welding for all types of lead acid batteries. The machine is equipped with one operating head and a pair of jaws, which are hydraulically closed with a straight horizontal movement. The inherited microprocessor weld control system uses a special electronic system to recognize defective welding.

ICW A300 – Intercell Welding Machine

Features

  • Efficient Production and High Productivity
  • Up to 3 batteries / minute
  • 3 axis servo motor controlled welding head
  • Hydraulic power for better welding

ICW Machine specially designed to high quality intercell welding for all types of lead acid batteries. The machine is equipped with one operating head and a pair of jaws, which are hydraulically closed with a straight horizontal movement. The inherited microprocessor weld control system uses a special electronic system to recognize defective welding.

  • Available to work with 1×6 and 2×3 layouts
  • Chain conveyor system
  • Battery delay system
  • Adjustable Hydraulic Squeezing System (both side squeez)
  • Special copper casted and hardened welding jaws
  • Easy battery centering and positioning system
  • Pneumatic movement with 90° rotatable squeeze welding head
  • 3 axis servo motor controlled welding head
  • Air cooled close circuit oil pressure tank
  • Touch screen operator panel for easy battery changeover
  • Sigma profile security doors equipped with electronic switches according to CE standards
  • Welding Unit with micro processor to automatic check of the weld quality
  • Flag aligning system
  • Water Cooled thrystor
  • Linear Encodings for each axis

Optional Features

  • Matuschek Welder
  • Miyachi AC Welder
  • Multiple Welding Head
  • ICW A600 with 2 operation heads (Capacity up to 6 batteries/min)

Capacity

  • Up to 3 batteries /minute

Required Labor

  • None

Operational Range

  • Supported Battery Height: 170-250mm
  • Supported Weld Diameter: up to 17mm
  • Siemens PLC system
  • Festo Pneumatic System
  • Siemens or Sew Eurodrive Servo Motors
  • TECNA Transformer
  • Installation Power : 41 kW
  • Electrical Power Consumption : 41 kW
  • Air Pressure : 5-7 bar
  • Air Consumption : 14 litres/min.
  • Hydraulic Pressure : 100 bar
  • Hydraulic motor : 1,1 kW
  • Water Pressure : 2,5 bar
  • Cooling Water capacity: 13,7 kW
  • Water Consumption : 2,4m3/h
  • Color : RAL 5015 (ZESAR BLUE)