Assembly

Battery Assembly Line Station 1

Battery Assembly Line Station 1Short Circuit Testing Machine

SCT A300 Automatic Short Circuit Tester provide a unique method for the detection of assembly level insulation defects in lead-acid batteries, including missing and damaged separators. SCT A300 is easily adjusted and batteries are positioned, clamped, tested and released in a fully automatic sequence. After setup, the machine can run on it&rsquo.

SCT A300 employs a high-voltage, short duration pulse to maximize stress to the dielectric material while minimizing average energy. The goal is to provide sufficient stress to cause current flow in the presence of a failure. This technique allows reliable fault detection while eliminating damage due to overheating. The machine is equipped with reject station and defective battery collecting conveyor as standard features.

Intercell Welding Machine

ICW A300 machine specially designed to high quality intercell welding for all types of lead acid batteries (1X6, 2X3, 3X1, NATO, TUBULAR, 8V). The machine is equipped with one operating head and a pair of jaws, which are hydraulically closed with a straight horizontal movement. The inherited microprocessor weld control system uses a special electronic system to recognize defective welding.

The machine’s compact 36kVA transformer is mounted directly on the weld head to reduce energy losses. The welding is carried out by means of a high current pulse, using pre-set welding parameters like power, squeeze time, holding time and duration of the current. Programmable controller can store 100 types of battery welding program in its memory.

Short Circuit with ICW Check Machine

SCT A400 Short Circuit Testing Machine has the ability to check intercellwelding quality electronically in addition.

pdfBattery Assembly Line Station 1 Brochure

Battery Assembly Line Station 2

Battery Assembly Line Station 2Heat Sealing Machine

HTS A300 is a fully automatic heat-sealing machine designed to seal battery container to lids. A reliable heating system and very precise box positioning, depth of melts adjustments and compression rate permit consistent and high quality seal. All the machine positional settings, temperatures and times are stored safely and can be accessed from the recipe recall functions. Heat sealing plates and lid holders are made of special aluminum alloy and are precisely machined.

Leak Testing Machine

ALT A300 Automatic Leak Testing machine is designed to test all types of automotive batteries, made of hard rubber or polypropylene, to ensure that there is no air leakage, either on the external or inter-cell walls. ALT A300 is highly sensitive during testing. It performs tests to an accuracy of 1 mBar by using pressure sensors. The machine tests first 1 – 3 – 5 cells and subsequently 2 – 4 – 6 with compressed air at 0.2 – 0.3 ATM. The machine is equipped with reject station and faulty battery collecting conveyor as standard features.

pdfBattery Assembly Line Station 2 Brochure

Battery Assembly Line Station 3

Battery Assembly Line Station 3Terminal Burning Machine

TRB A300 Terminal Burning machine is designed to bond 1X6 battery terminals pillars and lid bushes by burning under precisely controlled operating conditions. TRB A300 uses two hot metal probes to burn terminal pillars completely and inner surface of the lid buses. While not in operation, pilot flames keep the probes heated and torches are automatically triggered prior to burning. Water-cooled mold and burner heads give controlled burn depth and consistent post height. With TRB A300, bonding depth up to 8mm is possible to achieve.

Coding Machine

COD A300 Coding Machine marks the top surface of battery with desired coding.

pdfBattery Assembly Line Station 3 Brochure

Cast On Strap Machine (A500)

Cast On Strap Machine (A500)The COS A500 is designed to process automotive and larger truck batteries. Depending on the thickness of the plate groups, a production rate up to 3 batteries per minute can be achieved. The use of electromechanical rotary indexing eliminates any delay due to momentum of the turntable. The machine consists of 4 workstations, where below operations are performed.

  1. Loading (manual or robotic)
  2. Brushing and aligning of lugs
  3. De-oxidizing(fluxing and heating of lugs)
  4. Welding of groups by casting
  5. Unloading (manual or robotic)

pdfCOS A500 Brochure


Cast On Strap Machine (I1400)

Cast On Strap Machine (I1400)The COS I400is designed to process inverter type tubular plate batteries. Due to the thickness of the plate lug, which requires additional heating and tin (Sb) dipping a production rate up to 2 batteries per minute can be achieved. The use of electromechanical rotary indexing eliminates any delay due to momentum of the turntable and enables perfect positioning. The machine consists of 4 workstations, where below operations are performed.

  1. Loading (manual or robotic)
  2. Brushing and aligning of lugs
  3. De-oxidizing(fluxing and heating of lugs)
  4. Welding of groups by casting
  5. Unloading (manual or robotic)

pdfCOS I400 Brochure

Enveloping & Stacking M/CThe ENS A110 Enveloping and Stacking machine has been developed for efficient production and simplified operation. Programmable enveloping process control, advanced plate feeding and motorized vacuum plate pick-up make ENS A110 machine a powerful tool for battery manufacturing.

pdfEnveloping & Stacking M/C Brochure